Methodology

Documented - Accountable - Artisan-led

The Five
Phases.

Aerospace-level discipline applied to hand craft. Every phase produces artifacts: photos, measurements, and sign-offs - so quality is provable, not promised.

Phase 01

Strip & assessment

Complete deconstruction to the frame. We map structural stress, prior repairs, and material failures. Springs, webbing, and foam are photographed and labeled. You receive a written condition report before reconstruction begins - no hidden surprises mid-project.

Phase 02

Frame restoration

Joinery is corrected under dry assembly checks. Kiln-dried hardwood replaces compromised members where needed. The chassis must be silent and true before upholstery - we do not mask flex with foam.

Phase 03

Material selection

Materials are matched to use case, light exposure, and tactile intent. Swatches live in your space when required. Large hides are inspected for scars and grain continuity; textiles are checked for lot dye consistency.

Phase 04

Precision upholstery

Patterns are developed on the bench, not only on paper. Double-lock stitching, regulated seam allowances, and hand-tensioned panels ensure radii read as sculpted. Corners are set and relaxed iteratively until the silhouette is calm.

Phase 05

Final detail & delivery

Inspection under raking and diffuse studio light. Edge breaks, stitch rhythm, and grain flow are verified. Conditioning and photographic documentation precede delivery or installation. Perfection is a checklist - then an instinct.

Quality gates

What we measure

Seat firmness profiles, crown height, welt symmetry, and stitch SPI are compared to approved prototypes. Commercial work adds pull tests and seam slippage checks where specifications demand.

  • Dimensional drawings for bespoke frames and modifications
  • Photo logs at strip, frame completion, muslin, and top cover
  • Client sign-off gates before irreversible cuts on rare hides
  • White-glove delivery available within the Bay Area

Start a project